Department
Mechanical Engineering-
Manufacturing Processes Lab
Manufacturing Processes Lab
LIST OF THE EUIPMENTS
- Wood Turning Lathe
- Hydraulic Press
- Injection Moulding
- Arc- Welding
- Permeability Meter
- Sand Rammer
- Universal Sand Strength Machine
- TIG-Welding
- Gas Welding
- Spot welding
Wood Turning Lathe
Specifications:
- Capacity: Light duty bench lathe
- Size: 4.5’
- Length of bed: 4’
- Width of bed: 150mm
- Height of center: 7”
- Admit between centers: 3’
- Power required: 1HP, 3-Phase
- Stroke length: 180mm
- Face plate: 200 × 15mm
- Grinding wheel: 200 × 125mm
- Motor speed: 1360 RPM
Experiments:
Pattern making using wood turning lathe
Research Work:
Study of cutting parameters on surface finish and dimensional accuracy
Hydraulic Press
Specifications:
- Capacity: 25 Tons
- Motor: 3HP
- Stroke length: 180mm
Experiments:
- Blanking operation on G.I sheet
- Piercing operation
Research Work:
Effect of pressure and material thickness on forming characteristics
Injection Moulding
Specifications:
- Shot capacity: 30 gms
- Injection force: 2 Tons
- Heat capacity: 1KW
- Motor capacity: 2HP
- Die size: 75–200mm
Experiments:
- Manufacturing air-tight bottle cap
- Injection of thermoplastic materials
Research Work:
Development of biodegradable polymer composites
Arc Welding
Specifications:
- Open circuit voltage: 60V
- KVA: 23
- Welding current: 50–350 Amps
- Max current at duty cycle: 350 Amps
Experiments:
- Effect of polarity on weld strength
- Effect of current on weld strength
Research Work:
Study of heat affected zone for different materials
Permeability Meter
Specifications:
- Net weight: 15 kg
- Gross weight: 30 kg
- Dimensions: 8 × 8 × 28 cm
- Gross dimensions: 75 × 26 × 23 cm
Experiments:
Determination of permeability number of green sand
Research Work:
Effect of grain size, moisture, and compaction on permeability
Sand Rammer
Specifications:
- Net weight: 25 kg
- Gross weight: 40 kg
- Dimensions: 7 × 8 × 22 cm
- Gross dimensions: 15 × 12 × 28 cm
Experiments:
Determination of green sand permeability
Research Work:
Effect of ramming strokes on mould properties
Universal Sand Strength Machine
Specifications:
- Net weight: 80 kg
- Gross weight: 110 kg
- Green compression strength: 1.3 kg/cm²
- Capacity: 18.7 lbs/in²
Experiments:
Green compression strength test
Research Work:
Study of sand strength with varying moisture and binder
TIG Welding
Specifications:
- Power frequency: 50/60 Hz
- Voltage: 380–400 V
- Current range: 10–300 A
- Weight: 19 kg
Experiments:
Preparation of V-butt joint using TIG welding
Research Work:
Effect of current, gas flow, and electrode type
Gas Welding
Specifications:
- Type: Double-stage
- Range: 0–10 bar
- Oxygen pressure: 150–200 bar
- Acetylene pressure: 15–20 bar
Experiments:
Preparation of butt/lap joints using gas welding
Research Work:
Effect of flame type and welding parameters
Spot Welding
Specifications:
- Primary voltage: 220–440 V
- KVA: 10
Experiments:
Lap joint preparation using spot welding
Research Work:
Effect of current, pressure, and time on weld quality